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Material density reference

Material weight calculator

Estimate the stock weight of a part from material density, stock shape and dimensions — plate, round bar or tube.

Source The Aluminum AssociationType weightReference tables 1FAQs 6

Reference tables

1 table · published with its source · scroll sideways to see every column

Material density reference

Grade-specific source · Confirm grade · unit: kg/m³

Nominal handbook densities for the listed grade and condition. Confirm the exact alloy and temper before using the value.

Material Density (kg/m³)Specific gravityCTE (µm/m·K)Modulus E (GPa)Grade / conditionNote
Aluminium 6061-T627002.723.668.9Most common CNC aluminium
Aluminium 6061-O27002.723.668.9Soft, formable condition
Aluminium 7075-T628102.8123.471.7High-strength aerospace alloy
Aluminium 5052-H3226802.6823.870.3Good corrosion resistance, marine use
Aluminium 2024-T427702.7723.273.1High-strength, poor corrosion resistance
Aluminium ADC12 (die cast)27402.7421.571Pressure die castings
Carbon steel AISI 104578507.8512.3200General engineering steel
Carbon steel AISI 102078507.8512.3200Low-carbon mild steel
Alloy steel AISI 414078507.8512.3205Quenched and tempered condition
Alloy steel 42CrMo4 (1.7225)78507.8512.3210European equivalent of 4140
Stainless steel 304 / 1.430179007.917.3193Austenitic, non-magnetic
Stainless steel 316L / 1.44048000816193Marine and medical grade
Stainless steel 17-4 PH77807.7810.8197Precipitation hardening
Tool steel D2 / 1.237976007.611.6200High-carbon, high-chromium
Tool steel H13 / 1.234478007.811.5200Hot-work tool steel
Cast iron EN-GJL-250 (GG25)72007.210.5130Grey cast iron
Copper C110 (ETP)89008.916.5117Electrolytic tough pitch
Brass C360 (CuZn37Pb3)85008.520.9100Free-machining brass
Brass CW614N (CuZn39Pb3)85008.521100Machined brass fittings
Titanium Ti-6Al-4V44304.438.6114Aerospace and medical grade
Nickel alloy Inconel 71881908.1913200High-temperature superalloy
Magnesium AZ91D18101.812645Lightweight die cast alloy
Zinc ZA-868006.822100High-pressure die casting
Lead Pb991134011.342916Shielding and ballast parts
Acetal POM-C14101.411102.8Precision engineering plastic
Acrylic PMMA11801.18703.2Transparent, easily machined
ABS ABS10401.04702.1General purpose housing plastic
Polycarbonate PC12001.2652.3Transparent, impact resistant
Nylon PA6 (dry)11401.14802.5Moisture absorption changes the mass
PEEK PEEK (unfilled)13201.32473.6High-temperature engineering plastic
PTFE PTFE (Teflon)22002.21300.5Low friction, creeps under load
PET PET13801.38702.5Bottle grade and machined parts
Polypropylene PP9050.9051001.4Low density, chemically resistant
Polyethylene HDPE9550.9551200.8Low friction, low stiffness

How to use this tool

Scope and limitations

The result is a theoretical weight from the nominal blank. It excludes machining allowance, coating and plating, and it uses nominal handbook densities, so the measured weight on the invoice will differ. For plastics, note that moisture absorption changes the weight by a few per cent.

Frequently asked questions

6 answers
How is the weight of a part calculated?

Weight equals volume multiplied by density. For a rectangular block it is length times width times thickness. For a round bar it is pi times the radius squared times the length. For a tube it is pi multiplied by the outer radius squared minus the inner radius squared, all times the length, and everything must be in the same unit as the density.

Which density should I use for aluminium 6061?

2700 kg/m³ for the common 6061-T6 and 6061-O conditions. Use 2810 kg/m³ for 7075-T6 and about 2680 kg/m³ for 5052-H32. Always check the temper, because the difference between the tempers of one alloy is small but it is still a real difference on a weight-critical part.

Do plastics absorb water and change weight?

Yes. Nylon and PET change noticeably with humidity, and the effect is measured in per cent, not per thousand. PA6 in a humid environment can be several per cent heavier than the dry value in the table. For a part where the weight matters, ask for a conditioned material and state the conditioning on the drawing.

How do I calculate the weight of a tube?

Use the difference between the outer and the inner circle areas: pi multiplied by (OD squared minus ID squared) divided by four, multiplied by the length. For the same material a tube is always lighter than a solid bar of the same outer diameter, which is worth checking when a design is close to a weight limit.

How accurate is the density of an alloy?

The nominal densities in the table are accurate to roughly plus or minus one per cent, which is the level the standards guarantee. The real part also carries a tolerance from machining, coating and plating, so the calculated weight is a reference and the measured weight is the one that goes on the invoice.

Does the coating change the weight?

Yes, and it is usually small but it is not zero. Anodising adds a thin oxide layer, while electroless nickel, zinc plating and powder coating add more, and powder coating adds a noticeable amount because it is thick. For a weight-critical part, state the coating and whether the weight is before or after coating.

Need help with a part?

Send the drawing and the requirements to Evefab’s engineering team. We reply with manufacturability feedback, not just a price.

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